I started Murphy Door in 2012 while pulling 24-hour fire shifts. Nights and weekends. Sawdust and spreadsheets. The first year was small—thirty grand—but we learned fast. In 2013 I put it online and listened. People didn’t want movie props; they wanted hidden storage that worked every day. Beauty + utility. If it didn’t earn its keep, it didn’t ship.
I kept the day job. No leap-of-faith montage, no victory selfie. I built, shipped, fixed. Repeat. I paid myself last and I paid myself late. In 2016 we crossed $5 million and I finally took a check—that was the line I was waiting for. Not a vibe. Math. Enough backlog to cover payroll and materials. Margins that held without me hovering. A return rate we could stomach. If the system can’t pay me without wobbling, I don’t quit the shift. Calm beats chaos. Let process do the heavy lifting, and momentum shows up when it’s ready, not when you post about it.
Early on we made a lot of “panic room” noise because it was flashy. Cool? Sure. Big market? Not really. Customers kept asking for bookcase doors, pantry doors, utility doors—with real storage and clean lines—so we pivoted. Utility first, then the magic. The door should look like it always belonged there and make the room work harder. If a design reads like a gimmick, it’s dead on arrival.
We build in the U.S.—on purpose. Shorter lines. Faster fixes. Tighter tolerances. I want the feedback loop inside the same time zone as the sawdust. We grew the crew in Ogden, Utah, added Kentucky, and pushed into Texas to keep lead times honest and the quality bar high. Own the dirt when you can. Control beats theory every single time.
Inside the factory we treat mistakes like data. Blow a tolerance? Fix the jig. Miss a delivery window? Update the router and the checklist. We don’t shame people; we tighten the loop. One change at a time so we actually learn something. Material switch? Test it on ten doors, not one. Hinge spec drifts? Cycle it to failure, then decide. No committees. Just commits. We run short stand-ups, kill long meetings, and write down what worked so the next crew wins by default. Fail → fix → scale. That’s the whole game.
Same mindset I had on the engine: slow is smooth, smooth is fast. Panic makes dumb decisions. Measure twice, cut once, then cut a little better next time. If a part doesn’t fit, we don’t “make it work.” We figure out why it didn’t, change the cut list, change the CAM, change the training—whatever removes the root. You protect the crew by protecting the process. Customers are building a home around our door; we don’t get to be casual about that.
The numbers tell their own story. We went into COVID at around $7 million, then demand spiked—$14 million, $22 million, and nearly $28 million in 2024. We crossed 100 teammates and kept reinvesting in equipment, jigs, and flow so we could ship smarter, not just more. Dates matter because momentum is earned, not assumed. The internet loves overnight success; operators know it’s four years of nights and weekends before the first real paycheck clears.
Here’s the play: keep your paycheck until the system proves itself. Build it, ship it, fix it. Earn the leap. Know your constraint—machine, skill, supplier, cash—and attack it first. Buy gear to remove a bottleneck, not to feel big. Hire to shorten lead time and improve quality, not to collect titles. Then scale what works and kill what doesn’t. We’ll keep making rooms work harder, keep building in the U.S., and keep choosing utility over gimmicks. If we do our job right, our doors look inevitable and your space gets smarter without shouting about it. That’s the point. Beauty + utility. Day after day.
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Source
Entrepreneur — “This Former Firefighter’s ‘Hidden’ Side Hustle Turned Full-Time Business Helps Keep Homes Safe — and Saw ‘Explosive Growth’ to Over $27 Million Revenue,” May 30, 2025.